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Offline GoldDigger1950
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« Reply #10 on: November 19, 2009, 03:49:40 pm »
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Quote:Posted by Nc-Dirty-digger
fo some reason i thought you could'nt use stranded wire for making coils.. so your telling me you can


You CAN use any wire but you have to follow the plans when building a detector from someone else's design.

The wire someone here was using in a project came from insulated single wire from CAT5 cable recently. Since the diameter of the wire was close to the coil recommended wire, he thought he was going to be all right. Unfortunately, the wire was insulated and that insulation was a total of .08mm thick thereby increasing (not decreasing) the capacitance of the coil and changing the impedance. The coil failed to work. When rebuilt using the same diameter wire in the varnish coated magnet wire configuration, it worked perfectly.

So, if your design is made with stranded, plastic insulated wire then using that wire is the ONLY configuration that will work. If you are given nothing but an impedance reading, you can design your own coil using standard calculations regarding winding, core and diameter. It's complicated but not all that difficult if you set down to the task.

You probably assumed that stranded wire couldn't be used when someone asked a specific question about a specific coil they were winding. Any wire can be used as long as it is either insulated by plastic or varnish. The insulation is important because otherwise the wire just shorts against itself and you have a single loop of wire no matter how many turns are in the coil.

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Offline Nc-Dirty-diggerTopic starter
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« Reply #11 on: November 20, 2009, 01:38:06 am »
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oh well i was think that was the point..so after you do all your winding you the add another layer of insulation withe your wrap?and then a shield?

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Offline GoldDigger1950
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« Reply #12 on: November 20, 2009, 06:44:05 am »
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Quote:Posted by Nc-Dirty-digger
oh well i was think that was the point..so after you do all your winding you the add another layer of insulation withe your wrap?and then a shield?


If you are designing your own coil, I see no reason not to do that but unless the directions tell you to do that, do not. Follow the directions of the person who designed your coil. At least at first. If you want to experiment, do it on your next coil, not the first one you ever build. The tolerances on some of the devices you are dealing with are sometimes on the edge of being critical and a single wrong move can make your project inoperable. So, unless the instructions say to wrap it in insulation, DON'T!

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« Reply #13 on: November 21, 2009, 11:51:49 pm »
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Quote:Posted by Nc-Dirty-digger
fo some reason i thought you could'nt use stranded wire for making coils.. so your telling me you can


AHA!

So you missed the big rant, last summer, about Litz wire.... The theory is that litz wire is more efficient because it can lower 'skin effect losses.'   Kiss  Kiss

My research indicates that proximity effect losses are greater than skin effect losses and litz wire has zero effect on proximity losses. Both contribute to 'distributed capacitance' which is not REAL capacitance although the effects are is if there were a real capacitance Confusing, isn't it!  Cool

The best way to avoid skin effect, is litz wire, and that does not have to be multiple, enamelled, strands of wire. Any multi-strand wire IS litz wire.... even speaker wire. Speaker wire has thick insulation... lowers proximity losses. Some speaker (Litz) wire has silver covered copper strands.... marginally lower resistance:  the cost is too high:

There is the law of 'diminishing return...' you can only do so much, beyond which, it is pointless.

Planar coils, though harder to make, are easier to calculate and have a little less distributed capacitance. And this goes for PI to BFO.

If you have an LCR bridge (not a PIC LC bridge... it is not a real BRIDGE,) you can measure your coil at the lowest possible frequency, then find the natural resonance of the coil, and using your low frequency inductance figure, you can calculate the effective, distributed capacitance.... not that it is big enough to hurt anything. Mostly it is a practice in frustration!  Shocked

Multi-strand wire is great! Thick insulation is great.... just keep weight in mind, you do not want 10 pound coil, out at the end of the shaft, you have to find your optimum choice for yourself, mostly.  Grin Grin

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« Last Edit: November 21, 2009, 11:53:52 pm by goldigger »
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« Reply #14 on: November 22, 2009, 05:58:32 am »
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interesting! i'm gonna get some that i was thinking about using and take a picture of it for you to see and let me know what you think would be the best way to use it/ make a coil. but that will have to wait until later in the week as im working this weekend and do not have the time to do it right now.but if this wire im thinking about works it should be great

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« Reply #15 on: November 27, 2009, 06:14:54 am »
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Quote:Posted by Nc-Dirty-digger
interesting! i'm gonna get some that i was thinking about using and take a picture of it for you to see and let me know what you think would be the best way to use it/ make a coil. but that will have to wait until later in the week as im working this weekend and do not have the time to do it right now.but if this wire im thinking about works it should be great


Depends on inner/outer diameters, and how much inductance you want, and frequency of pulses... what is recommended, anyway. The system I want to build, will have 4 ohms impedance at 15.36 kHz, so dc resistance has to be kept low with large gauge wire, and would be 41.44 uHys. If I used a 12" outer diameter, 10" inner, and 8 turns would be 39.111 uHys, aprox, while 9 turns (this is 8 turns per inch with 1/8 total insulation,) is 48.93 uHys. So I would rather use 9 turns.... it is safer, and only 4.72 ohms impedance.... independent of dc resistance which at only 25.62 feet of #18 speaker wire, if 10 ohms per 1k feet, is about 1 ohm. I do not recall 1000 ft resistance of 18 gauge. To find your wire length, take the average diameter of the coil and multiply this average dia, by 3.1415, for inches and multiply by number of turns, to get tot5asl length in inches. Change to feet and look on the chart for this gauge wire, divide the total length by 1000 and multiply the 1000 ft resistance. You now have the approximate resistance (dc) of the coil. Try a DVM and see if it corresponds. The 1000 ft figure is for planning, actual resistance can be measured.

If you really think distributed capacitance would be a problem, and you have an LCR bridge, not a PIC inductance meter, you use as low a frequency as possible to find the inductance at 100 ohms (for 40 uHy, it would be 400 kHz,) then find the self resonance, you can calculate the distributed capacitance, which for 9 turns would be insignificant. (Divide self-resonance frequency by the first inductance, and then divide by 6.283, then your answer will be capacitance.)

Next question?  Grin

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« Reply #16 on: November 29, 2009, 02:46:38 pm »
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Circuit boards for two metal detectors are available on the Geotech website, and Chemelec website. Cheesy

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