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Offline KOWTopic starter
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« on: November 19, 2010, 02:41:31 am »
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Hi,

I want to know if any one can help me with a simple design for  a charcoal gold furnace.
Thank you
kow

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Offline BitburgAggie_7377
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« Reply #1 on: November 19, 2010, 02:56:44 pm »
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Hello Kow,

       Welcome to THunting.com.   Sorry, I don't have an plans for one laying around, but there might be some in a couple of old books.
       

BA

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Offline Homefire
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« Reply #2 on: November 19, 2010, 05:02:28 pm »
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Welcome from New Mexico! 

Up in the Right Top corner you will find the Search box.

Snoop around in Prospecting, DIY and there maybe something.

How Much Gold are you looking to blurk.

There are a whole pile of easier ways to melt small amounts.



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Offline hardluck
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« Reply #3 on: November 20, 2010, 03:43:37 am »
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Hello Kow

Do you have electricity at the site where you are processing the gold ore?

Are you processing Crushed quartz Reef gold or Alluvial gold or ore with many base metals in it?

I can show you how to make a furnace out of scrap materials.

Hardluck

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Offline xavier
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« Reply #4 on: November 20, 2010, 06:15:31 am »
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Now this could be an interesting thread.

Regards Xavier

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So many questions so little time

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« Reply #5 on: November 21, 2010, 03:16:48 am »
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Hello Kow

There are hundreds of ways to makes a furnaces.

Here is one off most cheapest and primitive furnace way to smelt very small amounts of metal. Please note this will only last one cast.

Take a larger tin can drill and insert small metal pipe about 3 cm off the bottom. This will act as tywere which a bicycle pump or any type of air pump attached to other end of the tywere which will act like a bellows pushing air into the furnace. this will increase the temperature of the furnace and the charcoal in the bottom. You can sit a smaller can inside the tin Furnace which will act as a crucible with your metal to melt.

Here is a very rough example with aluminum the melting point is about half of that of gold. So to cope with the extra heat you have to line your makeshift can furnace and crucible with refractory cement. Make sure you cure the cement by slow heating. You can in an emergency use a brick for a mold to make an ingot.

Personally I think you would be better of using propane gas than charcoal I have another system if your interested.


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« Reply #6 on: November 21, 2010, 03:42:44 am »
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Good plan Hardluck I will have to try this some time with all them pull tabs. I'd like to see your gas version too if you don't mind.

Regards Xavier 

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So many questions so little time

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« Reply #7 on: November 21, 2010, 04:42:18 am »
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Hello Xavier

Here is a furnace made out an old propane bottle cut in half.Top used for a lid. Same sort of set but having compressed air and propane pushed through the tyweres with crucible to sit inside.This one works perfect and fairly portable.

You can see the metal just about hitting melting point in the crucible.

Here is another larger set up again with a stand. Home made blower to pump air through the tywere into the furnace.

Trick is with the refractory is heat slowly to cure when first making the furnace.What kills furnaces is rapid changes of temperature. Always get air pockets and moisture out of the refractory mix as they can crack the refractory. Another tip the finer the refractory mix the better. A variable air control valve is great to help control temperate of the burning propane.

If you get the furnace too hot beyond melting point of metal in question you can vaporize the metal.

They all work on the same basic principles.

Hardluck.


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« Reply #8 on: November 21, 2010, 04:50:35 am »
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OK I think that I got it you place the bottle up side down to keep the heat off the ground and the gas comes into the pipe that is attached to the blower is that correct?

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So many questions so little time

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« Reply #9 on: November 21, 2010, 05:28:54 am »
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Hello Xavier

That is correct but there is many ways of making furnaces. I have seen a 44 gal drum used and metal garbage bins in another set up. The reverse outlet on an old vacuum used as a blower.

Hardluck

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